AiVibe

Robotics & Physical AI

Offline Programming (OLP)

Offline programming creates and tests robot programs on a computer using 3D models of the robot, tooling and cell, then downloads them to the controller, so programming does not stop production and paths can be generated from CAD data.

An OLP package contains kinematic models of the robot and its controller behaviour, CAD models of tools, fixtures and parts, and tools to define targets and paths. Paths for welding, cutting, deburring or painting can be generated from CAD geometry. The software checks reach, joint limits, singularities and collisions, estimates cycle time and uses a post-processor to produce code in the robot's native language.

OLP is used to prepare programs for new products while the line keeps running, to plan new cells and to program complex paths that would be slow to teach point by point. Robot manufacturers offer their own tools, such as ABB RobotStudio and FANUC ROBOGUIDE, and independent packages support several robot brands.

The virtual cell never matches reality exactly. Differences in robot absolute accuracy, tool centre point, fixture positions and part tolerances mean programs usually need calibration and touch-up on the real robot. Robot calibration and accurate cell measurement reduce this gap, and programs should be verified at reduced speed before automatic operation.

Key points

Where AiVibe comes in

AiVibe designs and manufactures the AiAmbA AI Factory, whose edge devices and AI agents let people talk to robot controllers in plain language. Robotics perception is an AiAmbA use case, and robot safety functions follow ISO 10218 and never depend on the AI layer.

Explore AiVibe’s work in Robotics & Physical AI →

Related terms

Terms that refer to Offline Programming (OLP)

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